Thursday, December 18, 2008

¡Ole!

As Scott & I are trying to add the final touches to the Olive & Sinclair Chocolate production facility we want to give some thanks to Carrington Fox for a mention at The Nashville Scene blog. If you haven't had a look already we invite you to click the image below.





In recent weeks Scott, the lady friends and myself have added a bit of an organic feel to the shop by finishing out our counter space (which we invite you to have a lean on) with a woodsy tree cross-section feel. We'd like to give a shout out to a few limbs of some trees in Leiper's Fork for their sacrifice.

We've also added our stainless production tables for bar wrapping and general production-ality. The next few days are filled with cocoa bean roaster testing which we'll report on shortly!

Saturday, November 15, 2008

we love machines: part 3

Thankfully our final delivery of machines has arrived direct from the UK: the conche refiner and chocolate holding tank are now tucked safely at McGavock and Riverside. What the heck is a conche refiner? Its job is a simple one: develop mouth feel (conching) and reduction of partical size (refining). This lucky vessel breaks down the cocoa mass, sugar, cocoa fat and other ingredients into tiny, tiny particles which then yields untempered chocolate. The chocolate then pumps from the conche refiner to our holding tank where it's kept at a proper temperature and hangs out until it's then pumped on to the Gami tempering device. We're completely excited about getting them installed and pumped together so we can get this chocolate ball rolling!

In other chocolate factory developments we are in the process of building our front counter at which we look forward to sliding a bar or two of chocolate across to you. Thanks to Randy for all his help with this!

We are finally nearing the end of a very long journey (almost a year!) of choosing machinery, having it built to specification, receiving it and getting it installed. It's a huge relief to have each component of the machinery puzzle at the shop and ready to crank to kick out some mighty tasty chocolate!

Friday, October 24, 2008

Professor Crankenstein..


..was the name of our original hand crank winnowing device...it wasn't much bigger than a Mr. Coffee. However, we've graduated to bigger and better devices to do our chocolate bidding. I guess it's comparable to suffering through the old hand crank ice cream churns and having a nice, new sorbet machine. The cocoa bean winnower that you've probably already seen in the short video we've had for a while has been received, put together and tested in our production space here at our east side shop. It's loud as hell but it can crank through several pounds of beans in no time flat allowing us to shell beans in a flash! We owe a great deal of thanks to John Vessa and his wife Kim who single-handedly (well, almost) built this monstrosity, shipped it to us, and flew up here to train us and rebuild it in our shop. We are definitely indebted to these two confectionery veterans (his wife created Airheads!)

So now that we have our roaster, winnower and temperer we're in need of only a few more pieces to complete the puzzle. Testing begins soon!

Monday, October 6, 2008

Cuckoo for cocoa pods..

..or at least what's inside of them! We've received our first shipment of cocoa beans which consists of approx. 2400 lbs of Panamanian and Ecuadorian beans. We've been roasting, refining and tempering beans from literally around the globe (Domincan Republic, Ghana, Ivory Coast, ect, ect) trying to find the cocoa beans that really encapsulate the flavor we want to come out of the gate with. And that's not to say we won't come back to beans we've passed on in the beginning to create future bars..we just have a certain vision for our numero uno. It's really interesting how beans from different regions can vary so greatly..Dominican beans have raisin-y notes, Ivory Coast has heavy chocolate notes but not much in substance on the end. I think with our choices we might have it just right.

So, in the very near future we're certain to be dropping beans down the hopper and spreading the rich aroma of roasting cocoa beans to East Nashville..or at least our little portion of it.